Posts Tagged ‘handmade dagger’

A Man, a Hammer, and the Rain

Sunday, April 15th, 2012

Sometimes on rainy days like today, I turn off the stereo in the shop and just listen to the rain falling on the leaves of the oak, birch, and aspen trees outside my shop while I smith. There is a sort of tranquility and peace about it. A feeling of the deeper connection between man and nature. It satisfies a yearning in my soul for times long distant when the wonders of technology of the modern age weren’t even yet on the horizon of human thought. It gets me to thinking about this connection between humanity and the earth and our history together.

Inevitably I think back to my childhood memories of camping and hiking with my brother and parents. We were pretty serious about it too. Mostly boat-in camping on the islands of the Boundary Waters of Northern Minnesota and Canada. Two weeks with only what you brought in and your skills to sustain you.

Back then the closest “civilization” was the little gas station/restaurant about 50 miles away. You could go the entire two weeks without seeing another human being. The breathtaking landscape and flora and fauna were your companions. The wolves would serenade you every night; the bear would wander through the camp in the wee hours of the morning, and all day the deer, squirrels, eagles, ducks, and other forest denizens would keep you company. Fresh caught fish cooked over the fire in a cast iron fry pan. Foil-wrapped packs of sliced onions, potatoes, garlic and of course butter, sizzling away. In the morning, reindeer moss crushed into flour for pancakes with bacon and eggs.

Naturally my thoughts drift to the tools for survival. A knife; flint and steel; an axe. With these tools and some knowledge, mankind can survive and thrive. With these tools one can create shelter, fire, clothing and secure food. These pictures show what my personal minimal survival kit has consisted of for the past 12+ years. Naturally I carry a dagger instead of a knife and any of you that know me or have followed my other posts will understand my obsession.

So please, take a moment on a rainy day to enjoy the simple beauty and pleasure that can be had from feeling the connection between humanity and nature.

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Antler-handled Handmade Dagger

Sunday, October 10th, 2010

stag handled  hand forged handmade daggerHere is a dagger I finished recently. I wanted to do something that would fit with both American Rev War/Fur Trade history as well as late 15th century European history. I studied quite a few designs from both periods and decided on a combination of features that were found in both time periods. The straight brass guard with a brass ring above was a very popular design. The brass wheel pommel is one of the most common design throughout history. The dagger blade I forged from a bar of M2 tool steel. It is 8.1 inches long, 1.5 inches wide and 0.24 inches thick at the guard with a nice distal taper. The grip I was originally considering was some beautifully figured black walnut I got from a friend in New Jersey. Then I remembered a piece of nice straight sambar stag that I have been saving for eight years or so. Yep that was it! The overall length is 13.75 inches and it weighs a stout one pound and one ounce. Not a lightweight but it balances very nicely with a very solid and sturdy feel. I did some chopping, slicing, and stabbing this past weekend and it performed beautifully.

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Handmade Medieval Daggers

Saturday, September 11th, 2010

medieval handmade daggerIn my opinion there are few blades more useful and more interesting than a classic hand forged medieval handmade dagger! Two edges for greater cutting versatility, a perfect point for puncturing, well balanced and with a functional guard. My most recent dagger is the one pictured here. I’m calling it the Warder. Warder means to protect or protector and it seems to me quite appropriate in this case.

The hand forged D2 blade is 8.2 inches long, 1.25 inches wide, 0.187 inches thick at the guard with a slight distal taper, and a 0.25″ wide fuller that runs to just within 1.5 inches of the tip. The overall length is 13.5 inches, the grip is 4 inches long and crafted from nicely figured ash with an oil finish. The guard is 3.5 inches wide and made of brass. The pommel is a brass wheel that is 1.25 inches in diameter and 7/8 of an inch thick. The scabbard is designed to be strapped to your calf and is made from 9 ounce vegetable tanned leather dyed black with handmade copper buckles and a snap for safety. The dagger weighs 13 ounces.

As with most of my blades, this one has been honed to what we refer to around the shop as “Ben Sharp”, that is to say, extremely razor sharp. The edge has been stropped to a super clean and super fine sharpness. I find that this medieval dagger sits well in my hand and I have already started using it on everything I can think of. Paper, cardboard, hard plastic, jute and sisal rope, various seasoned hardwoods, thick leather, aluminum sheet. I’ve chopped a tamarack 2×6 in half across the width and then it still slices (not tears) 20 layers of wet newspaper. I found out that it slices skin quite well too (nothing serious thankfully, but I was cut before I even realized it). This is one of my first fullered dagger blades and I must say, I like it!

Daggers are an intriguing item of cutlery. It seems that they have been carried throughout history, often in a  military capacity but not always, and there are numerous surviving historical examples. Years ago before I started making swords, daggers and knives I bought alot of daggers from various sources. From cheapo junk to well made pieces by reputable makers and companies. None of them ever satisfied what I wanted in a dagger. Most had edge bevels that were too thick. Often they were poorly balanced. The overall dimensions often made them a bit clunky or unsuitable for more utilitarian applications. Those that were small enough had way too obtuse bevels and wouldn’t cut and slice worth a darn.warder hand forged handmade medieval dagger

So now I make my own and I make them with an eye towards utility as well as combat properties. Top quality steel, hand forged, proper bevels, well balanced with comfortable hilts and razor sharp. I’ve always been fascinated by the medieval period so it follows that most of my daggers are styled in that manner.

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Handmade Knife Handles

Sunday, August 29th, 2010

handmade knife with dymondwood handle

The Northwoods Guide with a dymondwood handle

A handmade knife handle is, in my humble opinion, the second most important aspect of a knife design. Like any tool, where you hold it determines how frequently you will use it. You can have the most useful blade design with the best steel and heat-treatment in the world and with a shoddy handle, you’ll pass it up for something more comfortable. At best a poorly designed handle is uncomfortable and tiring to use; at worst it can be downright dangerous.

There are a number of “art” knives out there with various projections and spikes in the attempt to make the piece look more aggressive or scary. To me they look ridiculous. In more cases than not these goofy looking pieces have spines, spikes, points, or blades that invade the actual gripping area. Do the designers and makers of this stuff actually intend this stuff to be handled? Honestly, in some cases they do not. However, I have not seen any warnings of cautions as to the wield-ability of these KLO’s (knife-like-object’s). I personally know individuals who have seriously lacerated themselves when trying to use these things. These objects are perfect examples of how a handle should not be designed.

The elements of a comfortable handle are the dimensions, the materials, the angle in relation to the blade, and the construction method. A well designed grip needs to be of a comfortable length, width and thickness. With handmade knives, this is less of a problem because the maker can customize the dimensions to suit the customer. The angle in relation to the blade depends upon the design of the blade and it’s intended use. Look at the difference in grip angle between a kukri and a kitchen knife. Different functions, different design requirements.

The grip material is important because this is what actually makes contact with your hand. It should be comfortable to hold for extended periods, be able to withstand the stresses that the blade will be subjected to and provide a sturdy purchase for your hand. The grip material should also look nice as well, though I would consider this secondary to durability and comfort. In the modern age we have a large variety of materials to suit just about any purpose imaginable. There is a massive range of manmade handle materials such as the various micartas, dymondwoods, plastics, rubber, carbon fibers, phenolics, metals, synthetic cord, etc. and they all tend to be very stable, less susceptible to the elements and time but as a rule are generally plainer. Natural materials include wood, bone, ivory, antler, horn, shell, leather, natural rope or cording and stone. Natural materials are generally far more attractive and with a little more care, will last for decades or even centuries.

To me the natural materials are the most desirable. There is a certain beauty and depth to a fine piece of wood or antler that cannot be duplicated by a machine. Since the majority of my work tends to be historically based, natural materials are more than just desirable, they are a necessity. Natural materials, especially woods, do generally need some type of sealant or surface treatment to protect the material from moisture, weathering, or wear.handmade knife hardwood handle material

Manmade materials usually do not require any sort of finishing treatment after polishing. The composition of the material itself provides the finish. Manmade materials are stable, durable, resist stresses quite well and can be quite comfortable. Indeed certain applications almost require the use of manmade materials. Diving knives for example should have a grip that is impervious to water and swelling. It should also have a surface that does not become too slippery when wet. Many of the plastics and rubbers are ideal for this application. Moist humid environments might also require the use of a laminated material such as dymondwood. Dymondwood is made by compressing hardwood veneers to 25% or less of their thickness and impregnating with various resins. It is dense, heavy, durable, hard, will not warp and is impervious to mildew. It is dyed various colors and can be quite attractive. However I still feel that a truly fine piece of hardwood wins against any manmade material with regards to being pleasing to the eye.

The method of attachment of the grip to the blade can make a difference as to what materials can be used. The method must be durable, not allow any looseness or rattling, and be able to withstand the stresses for which the piece was designed to be subjected to. Gluing, pinning, threading, riveting all have their pros and cons. The method must fit the materials and overall design.

It behooves any custom maker or customer to look at the design of the piece as a whole. The blade and the hilt. A handmade dagger has a different set of design parameters than a kitchen knife and so to a greater or lesser extent this dictates what options are available for handle design and material. So it is for every blade. But remember that the grip must first and foremost be comfortable or you won’t use it as often.

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